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Using high-quality soldering equipment is equally important. A soldering iron with appropriate heat settings is crucial, as overheating can damage the zinc coating and lead to unsatisfactory results. Flux, which is used to promote the flow of solder and prevent oxidation, must also be selected carefully; specific types, like rosin-based fluxes, are often more effective on galvanized surfaces.
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The Civil War also accelerated technological advancements within the industry. Manufacturers needed to produce tin plates quickly and efficiently, leading them to adopt new techniques and machinery. For example, the rolling process was refined to produce thinner and more uniform sheets of tin, which could be used for various applications. These innovations not only improved the efficiency of local mills but also laid the groundwork for the future growth of the tin plate industry post-war.
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