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Leading manufacturers typically offer a range of galvanizing processes, such as hot-dip galvanizing or electro-galvanizing. Hot-dip galvanizing involves immersing the metal in molten zinc, resulting in a thicker coating that provides superior corrosion resistance. On the other hand, electro-galvanizing applies a thin layer of zinc through an electrochemical process, often resulting in a more polished finish, but may not offer the same level of protection as hot-dip galvanization.
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Another critical factor is the range of products offered by the manufacturer. Leading manufacturers often provide a wide variety of malleable iron galvanized products, including fittings, brackets, and hardware used in numerous applications. This diversity allows customers to source all their needs from a single supplier, streamlining procurement processes and ensuring consistency in quality.
The Civil War also accelerated technological advancements within the industry. Manufacturers needed to produce tin plates quickly and efficiently, leading them to adopt new techniques and machinery. For example, the rolling process was refined to produce thinner and more uniform sheets of tin, which could be used for various applications. These innovations not only improved the efficiency of local mills but also laid the groundwork for the future growth of the tin plate industry post-war.
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