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The process of creating these costumes involves a blend of traditional sewing techniques and innovative design. Suppliers often employ methods to create a three-dimensional effect, ensuring that the finished product looks as much like an actual tin can as possible. This involves strategic pleating, layering, and embellishment. Additionally, costumes are tailored for various age groups, ranging from children’s sizes to adult fits, allowing families to participate in themed celebrations together.
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The Civil War also accelerated technological advancements within the industry. Manufacturers needed to produce tin plates quickly and efficiently, leading them to adopt new techniques and machinery. For example, the rolling process was refined to produce thinner and more uniform sheets of tin, which could be used for various applications. These innovations not only improved the efficiency of local mills but also laid the groundwork for the future growth of the tin plate industry post-war.
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