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Welding is another critical step in the manufacturing process, where pieces are fused together to create a sturdy structure. Factories today have upgraded their welding techniques, utilizing robotic welders for consistency and strength. After assembly, the metal surfaces undergo cleaning and priming to prepare for painting, which protects against rust and enhances appearance. Finally, drawers are added, and the entire unit is subjected to quality control checks to ensure durability and functionality.
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However, there are scenarios where a rougher surface may be beneficial. In construction applications, for example, a rougher galvanized surface can provide improved bonding with paints and other coatings, ensuring durability and protection against corrosion over time. Moreover, in certain industrial applications, increased roughness can enhance mechanical properties such as resistance to wear and tear.
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1. Hot-Dip Galvanizing This method entails cleaning the iron or steel surface and then immersing it in a bath of molten zinc at approximately 450 degrees Celsius. Once coated, the metal is removed and allowed to cool, resulting in a thick, adherent zinc layer that forms various compounds with the underlying iron. This method is known for producing robust coatings suitable for heavy-duty applications.
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