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A reputable manufacturer will thoroughly test their galvanized sheets for various parameters such as thickness, adherence of the zinc coating, and resistance to corrosion. These tests often include salt-spray tests, adhesive tests, and exposure to harsh environmental conditions. The aim is to ensure that the galvanized sheets not only meet but exceed the expectations set by industry standards.
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Once the graphics are finalized, manufacturers move to the creation of the tin boxes themselves. The process involves cutting and shaping sheets of steel, which are coated with a layer of tin to prevent rusting and ensure durability. The pieces are then pressed into shape and assembled—usually featuring a hinged lid and a sturdy handle, reminiscent of the lunch boxes popularized in the mid-20th century.
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