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Using high-quality soldering equipment is equally important. A soldering iron with appropriate heat settings is crucial, as overheating can damage the zinc coating and lead to unsatisfactory results. Flux, which is used to promote the flow of solder and prevent oxidation, must also be selected carefully; specific types, like rosin-based fluxes, are often more effective on galvanized surfaces.
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Many grills have a powder coated finish, usually black. The grill manufacturer will not honor any warranty to the finish caused by overheating the sides or top of the grill, whether by heat from your burning charcoal or the sudden and intense heat of the GrillGun. Too much heat from the GrillGun will overheat and burn off the finish. If you are using a power coated grill and are concerned about exposing the bare metal by overheating it, light your charcoal on another surface such has a rock or piece of metal that won’t catch on fire and pour the burning charcoal into the grill once it is lit (similar to lighting your charcoal with a charcoal chimney). Many grills have an internal tray for the charcoal, allowing you to light the charcoal directly without flaming the insides of the grill and burning off the finish on the outside. Be careful of where you aim the GrillGun at the charcoal if this is a concern.