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Once the graphics are finalized, manufacturers move to the creation of the tin boxes themselves. The process involves cutting and shaping sheets of steel, which are coated with a layer of tin to prevent rusting and ensure durability. The pieces are then pressed into shape and assembled—usually featuring a hinged lid and a sturdy handle, reminiscent of the lunch boxes popularized in the mid-20th century.
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Additionally, many vintage metal lunch boxes featured slogans or phrases in both Chinese and English, reflecting a blend of cultures during a time of globalization
. This not only catered to a broader audience but also highlighted a moment in history when cultural exchange was becoming more prevalent.china vintage metal lunch boxes

Typically, galvanized iron sheets are available in various thicknesses measured in gauges. The most common standards range from 18 gauge (approximately 1.2 mm) to 26 gauge (approximately 0.5 mm). Thicker sheets, like 18 or 20 gauge, are commonly used in applications requiring structural strength, such as construction and industrial settings. In contrast, thinner sheets are often applied in manufacturing and household fixtures where weight and flexibility are crucial.