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2. Manufacturing Processes The method of production plays a critical role in pricing. Factory-produced metal sheets often benefit from economies of scale, reducing the cost per unit. However, advanced manufacturing techniques, such as precision cutting and surface treatments, can add to the production costs. The level of automation and technology used in factories also impacts pricing, as more advanced production lines may require higher initial investments.
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Using high-quality soldering equipment is equally important. A soldering iron with appropriate heat settings is crucial, as overheating can damage the zinc coating and lead to unsatisfactory results. Flux, which is used to promote the flow of solder and prevent oxidation, must also be selected carefully; specific types, like rosin-based fluxes, are often more effective on galvanized surfaces.
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A reputable manufacturer will thoroughly test their galvanized sheets for various parameters such as thickness, adherence of the zinc coating, and resistance to corrosion. These tests often include salt-spray tests, adhesive tests, and exposure to harsh environmental conditions. The aim is to ensure that the galvanized sheets not only meet but exceed the expectations set by industry standards.
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