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Once the designs are finalized, manufacturers move into production. Crafting tin boxes involves a meticulous process where high-quality tin is shaped, printed, and finished to meet both safety standards and aesthetic requirements. Collaboration with licensed manufacturers is key here; only those authorized by Lucasfilm can produce official Star Wars merchandise. This not only ensures quality but also maintains the integrity of the brand.
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Hot-dip galvanizing entails immersing the prepared metal in molten zinc, resulting in a thick, durable coating that provides excellent corrosion resistance. On the other hand, electro-galvanizing uses an electric current to bond the zinc to the surface, producing a thinner but more uniform layer. Once the galvanization is complete, the windows undergo further processes such as painting or powder-coating to enhance their aesthetics while providing an extra layer of protection against weather elements.
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