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Once the graphics are finalized, manufacturers move to the creation of the tin boxes themselves. The process involves cutting and shaping sheets of steel, which are coated with a layer of tin to prevent rusting and ensure durability. The pieces are then pressed into shape and assembled—usually featuring a hinged lid and a sturdy handle, reminiscent of the lunch boxes popularized in the mid-20th century.
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3. Molding and Fabrication Once the design is finalized, the next step is molding. For rubber and silicone boots, the material is heated and placed into molds, where it takes shape. Metal components may be fabricated through stamping or extrusion processes, where sheets of metal are cut and shaped into the desired design.
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