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Once the graphics are finalized, manufacturers move to the creation of the tin boxes themselves. The process involves cutting and shaping sheets of steel, which are coated with a layer of tin to prevent rusting and ensure durability. The pieces are then pressed into shape and assembled—usually featuring a hinged lid and a sturdy handle, reminiscent of the lunch boxes popularized in the mid-20th century.
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The manufacturing of galvanized iron wire mesh typically involves several key steps. Initially, high-quality steel or iron wire is sourced, which is then drawn through a series of dies to achieve the desired diameter. After the wire is prepared, it undergoes galvanization, where it is immersed in molten zinc or subjected to a hot-dip galvanization process. This results in a robust protective coat that enhances corrosion resistance.